BMW 5 Series E39

since 1996-2001 release

Repair and operation of the car



BMW E39
+ Introduction
+ Maintenance instruction
- Current leaving and service
   Schedule of routine maintenance
   Introduction
   Current leaving
   General information on control
   Check of levels of liquids
   Check of a condition of tires and pressure in them
   Replacement of motive oil and oil filter
   Check and adjustment of turns of idling of the engine and SO level
   Replacement of an element of the air filter
   Replacement of the filter of air of salon
   Check of the brake system
   Visual control of the bottom and elements of a body
   Check of level of liquid of system of hydrostrengthening of a wheel
   Wheels and tires. Rotation, replacement, balancing and leaving. Snow chains. Sekretka of wheels. Elimination of trembling of a wheel
   Check of a state and replacement of hoses of a motive compartment
   Check of a condition of driving belts
   Check of a condition of the battery, care of it and charging. Replacement of a battery DU brelka
   Check and replacement of spark plugs
   Check of functioning of fuel system. Winter operation of the Diesel
   Check of functioning of the cooling system
   Check of a condition of system of production of the fulfilled gases
   Check of a condition of components of a suspension bracket and steering
   Check of a condition of protective covers of power shafts
   Lubricant of locking devices
   Visual check of seat belts
   Check of a state and replacement of brushes of screen wipers
   Replacement of brake fluid
   Cooling system liquid replacement. Check of frost resistance of a cooler. Visual check of the cooling system
   Removal of a sediment, replacement of the fuel filter. Removal of air from fuel system of the diesel engine
   Replacement of gearbox oil of a manual box of gear shifting
   Replacement of lubricant liquid of differential
   Check of thickness of the conducted clutch plate
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
+ Schemes of electric equipment
+ System of onboard diagnostics




Current leaving and service

Specifications

Types and volumes of the applied lubricants and liquids

Fuel

Petrol engines

Unleaded gasoline is not worse than AI-95 (engines with the catalytic converter).
Unleaded or ethylated gasoline is not worse than AI-95 (engines without catalytic converter).
Use of gasoline not worse than AI-91 is allowed, at the same time engine capacity is cut and fuel consumption increases.

Diesel engines

Automobile (not ship or boiler) summer or winter diesel fuel with the content of sulfur is not higher than 0.5%. Do not apply biodiesel fuel and methyl air of rape oil.
Preliminary heating of fuel in the filter prevents jelling of fuel during the movement of the car.
Do not apply special means to reduction of viscosity of fuel.

At temperature drop of external air below -9 °C to summer diesel fuel add kerosene (to % of total volume).

From-9 to -15 °C

10%

From-15 to -25 °C

30%

It is below -25 °C

50%

At temperature drop of external air below -20 °C to winter diesel fuel add means of reduction of viscosity or kerosene (to % of total volume)

From-20 to -26 °C

10%

From-26 to -31 °C

30%

It is below -31 °C

50%

As the exception is allowed addition to 30% of low-octane gasoline (unleaded for cars with the catalytic converter) to diesel fuel.

Fuel tank

70 l

Including reserve:

 

6-cylinder engines

8 l

8-cylinder engines

10 l

Motive oil

The chart of viscosity of the oils applied at various temperatures

1 — cars with the diesel engine: BMW 525 tds
2 — cars with the petrol engine: BMW 520i, 528i, 535i, 540i
3 — cars with the diesel or petrol engine: special grades of BMW oil


Type

 

Petrol engines

 

On classification of ASEA:

A2-96 (G4 on SSMS)

 

A3-96 (G5 on SSMS)

 

A2-96/B2-96 (G4/PD2 on SSMS)

 

A3-96/B2-96 (G5/PD2 on SSMS)

 

A2-96/B3-96 (SH on API)

 

A3-96/B3-96 (SH/CD or SH/CE on API)

Diesel engines

 

On classification of ASEA:

A3-96/B3-96 (G5/PD2 on SSMS)

Motive oil has to satisfy to both classifications - ASEA: A3-96 and ASEA: B-3-96 or CCMC-G5 and SSMS-PD2.

Viscosity of oils, is designated on SAE classification. The choice of oil is defined by the average air temperature caused season. It is correct to determine the oil class suitable on viscosity by SAE the chart given on an accompanying illustration allows. A short-term exit of the actual air temperature out of the lower or top limit of the designated range is allowed.

Volume, at simultaneous replacement of the filter

520i, 523i-528i

6.5 l

525tds

6.75 l

535i, 540i

7.5 l

Difference between the marks Min and Max in the index of level of oil about 1 l.

Cooling system

Cooler

Mix of anticorrosive antifreeze with soft water


System capacity

520i, 523i, 528i

10.5 l

525tds

10.0 l

535i, 540i

12.2 l

Frost resistance
For increase in frost resistance up to -35 °C remove a cooler and fill in an antifreeze concentrate in volume:

The measured value of frost resistance

0 °C

5.2 l

- 5 °C

4.0 l

- 10 °C

3.0 l

- 20 °C

2.0 l


Manual box of gear shifting

Oil type

ATF, for example: Esso ATF Dexron D-21065,
Shell ATF Dexron II D-21666,
Mobil ATF 220 D-20104, Total Dexron II D-20356

Oil volume

 

 • 520i

1.1 l

 • 523i, 528i, 535i, 525tds

1.2 l

 • 540i

1.75 l

Automatic transmission

3.3 l

 

Replacement of oil is not required

AT oil

Esso ATF Dexron D-21065 (it is filled at the plant),
Shell ATF Dexron II D-21-666, Mobil ATF 220 D-20104,
Total Dexron II D-20356

Reducer of the back bridge

Gipoidnoye 75W-90 on SAE

 • 520i, 523i, 528i, 535i, 525tds

1.0 l

 • 540i

1.2 l

Power steering

 

ATF oil, for example
Shell ATF Dexron II D-21-631,
Mobil ATF 220 D-20104,
Total Dexron II D-21298

Brake fluid

DOT 4


Windscreen washer

Usual

3.5 l

With a faroomyvatel

6.0 l

water with S concentrate - in the summer, or W - in the winter

 

System of intensive cleaning

1.0 l

Nonfreezing, strong concentrate

 

 

 

Lubricant for battery plugs

Bosch Ft 40 v 1

Lubricant of door loops and locks

Universal lubricant, for example, "Optimol-Optitemp TT1"

Engine

General data

Model, the installed engine and start date of release

BMW 520i, M52

from 3.96

BMW 523i, M52

from 12.95

BMW 528i, M52

from 12.95

BMW 525tds, M51

from 3.96

BMW 535i, M62

from 5.96

BMW 540i, M62

from 5.96


Extent of compression/pressure of a compression

520i

11.0/11

523i

10.5/-

528i

10.2/-

525tds

22.0/20

535i

10.0/-

540i

10.0/-


Sequence of operation of cylinders

520i, 523i, 528i, 525tds

1-5-3-6-2-4

535i, 540i

1-5-4-8-6-3-7-2


Arrangement of components

Diesel engine

 

- Fuel filter

At the left in a motive compartment

- Intercooler

To the right of a radiator

Petrol engines

 

- Sensors of oxygen of 2 pieces.

 

 • 520i

on a final collector

 • 523i, 528i, 535i, 540i

in front of the catalyst

- Adjustment electrovalve hall. course

 

 • 520i, 523i, 528i

Under the inlet pipeline

 • 535i, 540i

in the middle ahead


Adjusting data

Idling turns
(Address also Specifications of the Head of the Power supply system and release)

520i

680-880

523i

580-780

528i

580-780

525tds

700-800

535i

530-680(500-600)

540i

580(500-650)

Values at the established AT are given in brackets

Maximum turns, rpm

525tds

5100-5300


Contents WITH in volume

On single turns

to 0.5%

Under loading

to 0.3%, at 2500-3000ob/mines


Rechargeable battery of 12 V

Capacity

520i, 523i, 528i

70 Ач

535i, 540i, 525tds

90 Ач


Battery brelka of remote control

Type

CR1220


Candles with two electrodes of weight

Bosch

F7 LDCR

NGK

BKR 6 EK


Ridge maple belts

520i, 523i, 528i

6K x 1555

Conditioner compressor

5K x 906


535i, 540i, 525tds

6KX x 1815


Conditioner compressor

4PK x 781

535i, 540i

7K-LB x 1629

Conditioner compressor

5K x 1007

Sizes of wheels and tires, air pressure

Model

Sizes of tires
Radial tire tubeless

Disks from light metals

Departure, mm

520i

205/65 R 15 94 V

6,5Jx15/7Jx15

18/20

523i

205/65 R 15 94 V

7Jx15

20

525tds

205/55 R 15 94 V
235/45 R 17 93 W
Behind: 255/40 R 17 94 W
205/65 R 15 94 Q/T/H M+S
225/60 R 15 96 Q/T/H M+S
225/60 R 15 96 Q/T/H M+S
225/55 R16 95 Q/T/H M+S

7Jx16
8Jx17
9Jx17
6.5Jx15/7Jx15
7Jx15
7Jx16

20
20
26
18/20
20
20

528i

225/60 R 15 96 W
225/55 R 16 95 W
235/45 R 17 93 W
Behind: 255/40 R 17 94 W
205/65 R 15 94 Q/T/H M+S
255/60 R 15 96 Q/T/H M+S
225/55 R 16 95 Q/T/H M+S

7Jx15
7Jx16

20
20
20
26
18/20
20
20

535i

225/60 R 16 96 W
225/55 R 16 96 W
235/45 R 17 93 W
255/40 R 17 94 W
225/60 R 15 96 Q/T/H M+S
225/55 TO 16 95 Q/T/H M+S

7Jx15
7Jx16
8Jx17
9Jx17
7Jx15
7Jx16

20
20
20
26
20
20

540i

225/55 R 16 95 W
235/45 R 17 93 W
Behind: 255/40 R 17 94 W
225/55 R 16 95 Q/T/H M+S

7Jx16
8Jx17
9Jx17
7Jx16

20
20
26
20


 

Pressure of air, bar

 

Half loading

Full loading

Model

Lobbies

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