BMW 5 Series E39

since 1996-2001 release

Repair and operation of the car



BMW E39
+ Introduction
+ Maintenance instruction
+ Current leaving and service
+ Engine
+ Cooling systems, heating
- Power supply system and release
   + Power supply system
   + System of injection of the petrol engine
   + Power supply system of the diesel engine
   + System of production of the fulfilled gases
+ Engine electric equipment
+ Manual transmission
+ Automatic transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment
+ Schemes of electric equipment
+ System of onboard diagnostics




Power supply system and release

Specifications

Separate characteristics are provided also in the text of the Head and in case of obligation of their performance are highlighted in bold type

Fuel

Petrol engines

Unleaded gasoline is not worse than AI-95 (engines with the catalytic converter).
Unleaded or ethylated gasoline is not worse than AI-95 (engines without catalytic converter).
Use of gasoline not worse than AI-91 is allowed, at the same time engine capacity is cut and fuel consumption increases.

Diesel engines

Automobile (not ship or boiler) summer or winter diesel fuel with the content of sulfur is not higher than 0.5%. Do not apply biodiesel fuel and methyl air of rape oil.

Preliminary heating of fuel in the filter prevents jelling of fuel during the movement of the car.

Do not apply special means to reduction of viscosity of fuel.

At temperature drop of external air below -9 °C to summer diesel fuel add kerosene (to % of total volume)

From-9 to -15 °C

10%

From-15 to -25 °C

30%

It is below -25 °C

50%

At temperature drop of external air below -20 °C to winter diesel fuel add means of reduction of viscosity or kerosene (to % of total volume)

From-20 to -26 °C

10%

From-26 to -31 °C

30%

It is below -31 °C

50%

As the exception is allowed addition to 30% of low-octane gasoline (unleaded for cars with the catalytic converter) to diesel fuel.

Fuel tank

70 l

Including reserve

 

      •  6-cylinder engines

8 l

      •  8-cylinder engines

10 l


The installed system of injection and management

520i, 523i, 528i

DME MS41.0

535i

DME M5.2.1

540i

DME M5.1

525tds

DDE 2.1 or 2.2


Sequence of operation of cylinders

520i, 523i, 528i, 525tds

1-5-3-6-2-4

535i, 540i

1-5-4-8-6-3-7-2


TNVD

Type

Bosch/VE6-10E2400R300-1

Pressure of injection, bar

150-158

Pressure in fuel-supply lines, behind the fuel filter

max. 0.4 bars

Injection advancing

0.93-0.97 mm


Nozzles

Type

Bosch/DNOSD300


System of preheat

Max. time of preheat at a temperature of cooling liquid

 

      •  it is below + 60 °C

5 with

      •  it is above + 60 °C

0 C

The guaranteed preheat shutdown

8 (+5) with

Resistance of candles of an incandescence at + 20 °C

0.4 - 0.6 Ohm

Tension of turning on of the fuel locking valve

not less than 10 V

Resistance of the fuel locking valve at + 20 °C

7.5 ± 1 Ohm


Arrangement of components

Petrol engines

 

      •  Oxygen sensors

2 pieces, on final
collector (520i), before
catalyst (523i, 528i, 535i, 540i)

      •  Coal adsorber

Wheel arch behind, at the left

      •  Valve of ventilation of the fuel tank

1, at the left in a motive compartment,
near the air filter (520i),
in a motive compartment (535i, 540i),
on a wheel arch (523i, 528i)

      •  Adjustment electrovalve hall. course

Under the inlet pipeline (520i, 523i, 528i),
in the middle ahead (535i, 540i)

Diesel engine

 

      •  The valve of return of the fulfilled gases

Entrance of the inlet pipeline

      •  Electric air converter of pressure (AGR)

Forward left wheel arch

      •  Turbocompressor

Under a final collector

      •  Adjustment electrovalve hall. course

Under inlet
pipeline (520i, 523i, 528i),
in the middle ahead (535i, 540i)

      •  TNVD (VP-15, NO. R515)

Under a final collector

      •  Measuring instrument of mass of air (LMM)

Exit of the air filter

      •  Fuel filter

At the left in a motive compartment

      •  Intercooler

To the right of a radiator

Adjusting data

Reading of turns of the engine

Diagnostic socket

20-contact
(contact 1 signal, contact 19 weight)

Arrangement

 

      •  Models 520i, 523i, 528i

At the left behind in a motive compartment (an impulse of turns - 3)

      •  Models 535i, 540i

On the right behind in a motive compartment (an impulse of turns - 4)

      •  Model 525tds

On the right in the middle in a motive compartment (an impulse of turns - 6)

Idling turns

Before check lift turns (t ° oils about 60 °C — petrol engines, 70 °C — the Diesel).
In brackets values at the established AT are specified.

Models 520i, 523i, 528i

 

      •  with RKPP

For 3 min. to 3000 rpm

      •  with AT

For 4 min. to 2200-2800 rpm

Models 535i, 540i

For 3 min. to 3000 rpm

Model 525tds

 

      •  with RKPP

Make 5 pressing of the accelerator pedal
to turns over 5000 rpm

      •  with AT

Make 5 pressing of the accelerator pedal
to 5000 rpm

520i

680-880 rpm

523i

580-780 rpm

528i

580-780 rpm

525tds

700-800 rpm

535i

530-680 (500-600) rpm

540i

580 (500-650) rpm


Maximum turns

525tds

5100-5300 rpm


Contents WITH in volume

Petrol engines

 

      •  On single turns

to 0.5%

      •  Under loading

to 0.3%, at 2500-3000ob/mines

Value lambda

1±0.03, at 2500-3000 rpm

Efforts of tightening of threaded connections

The moments of an inhaling of fixture are given in the text of the Head and on some illyustratsiyakh*.
* The moments of an inhaling highlighted in the text in bold type are subject to exact observance; the efforts which are not highlighted in bold type are given only approximately

Characteristic

Value

Nozzles

40 Nanometer

Pipelines

20 Nanometer

Final collector and system of production of the fulfilled gases
Reception pipe to a final collector

 

      •  1 reception

30 Nanometer

      •  2nd reception

20 Nanometer

Bolt connection of a triangular flange

20 Nanometer

Muffler beam to the check point

 

      •  M6 carving

10 Nanometer

      •  M8 carving

20 Nanometer

The holding levels

20 Nanometer

Collar of the main muffler

Max. 15 Nanometers

Bolts of fastening cross traverses

20 Nanometer